Fire and Static Safety in SX Plants
G & Y Mining Process Series — Book 3
Fire and Static Safety in SX Plants
Preventing, Detecting and Responding to Fires in Copper Solvent Extraction Plants
By Ackson Mwape · PDF eBook · 73 pages · First edition 2026
A copper SX plant holds hundreds of cubic metres of kerosene-type organic in open settlers, pumped, mixed and splashed every minute of the day. It is a flammable-liquid facility that happens to recover copper, and a single fire can stop production for months. This book explains why SX plants burn, how static electricity and hot work ignite them, and what managers, supervisors and operators must do to prevent, detect and respond to fire. Book 3 of the series.
Who it's for
What makes it useful on your plant
How flowing, filtering and splashing organic builds charge, where your plant is most at risk, and a worked example to rate any launder drop.
Hazardous areas, gas groups and temperature classes, detection, ESD interlocks, foam and the inspection schedule that keeps them working.
Permit essentials, gas testing limits, acid and organic first aid, a PPE matrix, spill response and daily and weekly checklists.
A 60-question self-audit, a hot-work permit template, a static bonding test record, an emergency response flowchart and a glossary.
What's inside
- Why SX Plants Burn
- The Science of Ignition
- Static Electricity
- Hazardous Area Classification
- Controlling Static
- Detection and Protection
- Diluent and Extractant Storage and Transfer
- Hot Work and Ignition Control
- Chemical Safety for SX-EW
- Housekeeping and Spill Control
- Emergency Response
- Building a Safety Culture
Plus: 60-Question Self-Audit · Hot-Work Permit Template · Static Bonding Test Record · Emergency Response Flowchart · Glossary · Standards and Further Reading
How to order
Send K350 by Airtel Money or MTN MoMo, or request a secure Payoneer link (card or PayPal) (USD 20).
WhatsApp or email your payment confirmation with your name and email address.
Your licensed copy is emailed to you, usually within a few hours during business hours.
Airtel Money: 0975 574 784 MTN MoMo: 0966 807 585
Pay by Visa, Mastercard or PayPal via a secure Payoneer link, or by USD bank transfer to G & Y Solutions Limited. Email contact@gandysolutions.com or WhatsApp us and we'll send the payment link or invoice.
Get a site licence to share the book with your operators, ideal for inductions and competency programmes. G & Y Solutions issues formal quotations and invoices for mines and contractors.
Request a Site Licence Quote
About the author
Ackson Mwape works in copper solvent extraction on the Zambian Copperbelt and is the founder of G & Y Solutions Limited, a Chingola-based supplier of mining chemicals, industrial consumables and procurement services to the mining sector.
Questions
What format is it?
A PDF eBook (73 pages, 6×9 in) that opens on any phone, tablet or computer, and can be printed.
How fast will I receive it?
Usually within a few hours of payment confirmation during business hours (CAT, Monday to Saturday).
Can I share it with colleagues?
Each copy is licensed to one buyer. For teams, please request a site licence.
Refunds
Because this is a digital product, sales are final once the file is delivered. If your file does not arrive or will not open, contact us and we will resend it promptly.
This book provides general educational information on fire, static and chemical hazards. It does not replace hazardous area classifications, fire engineering studies, site procedures, safety data sheets or the advice of qualified safety engineers. © 2026 Ackson Mwape. Published by G & Y Solutions Limited, Chingola, Zambia.